Thursday, August 29, 2013
|The Toyota House|
|The Toyota Way !!|
The beauty of Genchi Genbutsu is the stress on the non-recurrence of the problem. If the problem cannot be resolved straightaway, the problem is escalated to the top management, top management also comes to the shop floor and investigates the occurence.
|Problem Solving simplified ..|
About 70% of Toyota components in India are imported. Except for the engine, gear box and transmission, (which constitutes 70% of value of an automobile), the rest 30% is manufactured in India with the help of local manufacturers. This explains the reason for the high costs of Toyota automobiles on Indian roads. (part of a Genchi Genbutsu exercise)
Indians are the smartest customers in the world, in the sense that they look for the most affordable quality, need not essentially be the best, but at a very affordable cost. More than end products they are constantly on the look out for solutions. The "Jugaad" culture, where any make shift arrangement that can serve a function and meet a need, thus is very popular. Brands and Brand names rarely matter to a majority of Indians looking for value, sheer VALUE, nothing else.
The cost vs performance / value comparison is always topmost in Indian customer's minds, be it the customer in the busy village market looking for items for his house during the day or the big industrial customer looking for raw materials / products.
If the function of moving from point A to point B can be achieved by an automobile that serves the purpose with moderate safety and speed at lower costs, Indians would embrace such a solution. All other major players in the Indian market have indigenous production capacity. That is where Toyota was kicked out of the market, even though it has global reputation for quality and low total cost of ownership during the whole life of the vehicle.
I believe Toyota is working on solutions to start the production of critical engine and gear box in-house within India at the earliest, so that it can bring out cars of high quality, moderately priced and be able top capture the market.
The centrepiece is a signboard incorporating signal lights to indicate which workstation has the problem. The alert can be activated manually by a worker using a pullcord or button, or may be activated automatically by the production equipment itself. The system may include a means to stop production so the issue can be corrected. Some modern alert systems incorporate audio alarms, text, or other displays.
An Andon system is one of the principal elements of the Jidoka quality-control method pioneered by Toyota as part of the Toyota Production System and therefore now part of the Lean approach. It gives the worker the ability, and moreover the empowerment, to stop production when a defect is found, and immediately call for assistance.
Common reasons for manual activation of the Andon are part shortage, defect created or found, tool malfunction, or the existence of a safety problem. Work is stopped until a solution has been found. The alerts may be logged to a database so that they can be studied as part of a continuous-improvement program.
Monday, August 26, 2013
Friday, August 23, 2013
There is a higher court than courts of justice and that is the
court of conscience. It supercedes all other courts.- Mahatma Gandhi
Wednesday, August 21, 2013
|Category||2012 spending||2013 spending|
|Data center systems||141||147|
Click here for the 2013 IT report from WEF ..
Tuesday, August 13, 2013
Tuesday, August 06, 2013
Monday, August 05, 2013
Has it got anything to do with the past Chairman trying to cover up his past misdeeds or the whole BCCI gang covering up their lakcadaisical running of the organisation and the whimsical, extravegant spending and dividing of the loot ?
Saturday, August 03, 2013
The entire film is the story of a govt. forest guard Appukuttan Nair (starring Kalabhavan Mani) who joins for his first duty in the forests of idukki, Kerala.
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